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Safety First
Always inspect straps and hardware before use. Never exceed the working load limit. Wear appropriate PPE when installing or tensioning straps.
Proper Ratchet Strap Installation
1
Inspect Components
Before installation, inspect all components for damage or wear:
- Check webbing for cuts, fraying, or abrasion
- Inspect hooks and fittings for cracks or deformation
- Ensure ratchet mechanism operates smoothly
- Verify working load limit markings are legible
Note: Never use damaged or worn components. Replace any questionable parts before proceeding.
2
Position the Strap
Route the strap around the load and through the ratchet:
- Place protective sleeves or edge guards where strap contacts sharp edges
- Ensure strap lies flat without twists or knots
- Position ratchet for easy access during tensioning
- Keep strap path as straight as possible
Proper strap routing through ratchet mechanism
3
Attach End Fittings
Secure hooks or fittings to anchor points:
- Use appropriate fittings for your anchor points (flat hooks for D-rings, wire hooks for stake pockets, etc.)
- Ensure fittings are fully seated and cannot slip off
- Position hooks so load pulls in the strongest direction
- Use multiple straps for heavy or large loads
Warning
Never hook straps back onto themselves. This reduces strength and can cause failure.
4
Apply Tension
Operate the ratchet to tension the strap:
- Pump ratchet handle until desired tension is achieved
- Stop before maximum ratchet angle (typically 90°)
- Ensure webbing is properly seated in ratchet mechanism
- Check that load is secure and not shifting
Pro Tip: For critical loads, use a tension measuring device to ensure proper tension without over-tightening.
5
Secure and Protect
Finalize the installation:
- Engage ratchet safety latch if equipped
- Tuck loose webbing ends to prevent flapping
- Apply protective sleeves if not already in place
- Mark highly tensioned straps for easy identification
Troubleshooting Common Issues
| Problem | Possible Cause | Solution |
|---|---|---|
| Strap won't hold tension | Worn ratchet mechanism, damaged pawl, or improper webbing routing | Inspect ratchet components, ensure proper webbing path, replace if necessary |
| Webbing slipping through ratchet | Insufficient tension, worn teeth, or wrong webbing thickness | Increase tension, check for wear, verify correct strap type for ratchet |
| Difficulty operating ratchet | Corrosion, dirt/debris, or lack of lubrication | Clean and lubricate mechanism, replace if severely corroded |
| Hooks bending or opening | Overloading, improper hook selection, or side loading | Use higher capacity straps, select proper hook style, avoid side loads |
Maintenance Recommendations
Proper maintenance extends strap life and ensures safety:
Cleaning
- Wipe down webbing with mild soap and water
- Remove dirt/debris from ratchet mechanism
- Dry thoroughly before storage
- Avoid harsh chemicals that may degrade materials
Lubrication
- Lightly lubricate ratchet pivot points
- Use dry lubricant for dusty environments
- Avoid getting lubricant on webbing
- Wipe excess lubricant after application
Inspection Schedule
| Frequency | Inspection Items | Action if Failed |
|---|---|---|
| Before each use | Webbing, hooks, ratchet operation | Do not use, tag out for repair/replacement |
| Monthly | Detailed inspection of all components | Remove from service if any defects found |
| Annually | Complete inspection by qualified personnel | Retire straps showing significant wear |
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